Waste Tire Recycling Plant 12TPD

Sr. #

Equipment Name

Description

      I.         

Air lock feeding system

-        Piston feeding system with alternate Knife Edge Gate Valve Feeding System

-        With hydraulic power pack

-        Hydraulic pressure of 150kg/cm^2

-        Loading hopper with photo cell and auto feeding system

-        Designed to feed both densified plastic and plastic film waste in shredded form

    II.         

Pyrolysis Reactor System

-        Patent Pending Design

-        Horizontal continuous type pyrolysis reactor

-        MOC:

• o   Shell SS 304
• o   Jacket: SS 304
• o   Rest: MS

-        Jacketed for heating by hot air

-        Air lock valve for charcoal drain.

-        Reactor Jacket of SS304

-        Support frame of MS

-        Attached in line geared motors

-        3 Phase supply for overhead geared motor

-        Thermo well for temperature measurement /probe

-        Skid mounted

   III.         

Heating System

-        Duel: Hydrocarbon gas & Pyrolysis oil/LDO fired Hot Air Generator

-        With hi-low flame auto modulation

-        Power requirement 3 phase

-        Output air temperature of 750^OC

-        With digital temperature indicator and feedback mechanism

-        Simplex heating and pumping unit

-        Skid mounted

-        HAG MOC:

• o   Inner shell of SS310
• o   Jacket of MS

  IV.         

Primary Condensation Assembly

-        2 units of Sludge separator

-        1 Jacketed cooling vessel

-        3 receivers with bottom flush valve, side outlet and cleaning hand hole of 6”

-        Shell and tube double pass condenser

-        MOC: MS & SS304

-        Skid mounted

    V.         

Hydrocarbon Gas Collection System

-        Low pressure gas storage facility

-        Pressure Vessel: fabricated in MS plate with internal FRP lining with all accessories and pressure release valve for safety.

-        Liquid drains for gas storage and pressure vessel

-        Flameproof gas transfer blower

-        Piping of MS material along with two flame arrestors and safety valve for Storage

-        Pressure switch and Pressure Gauge:

Two pressures Switch (one Standby) and one Pressure gauge will be supplied to control gas supply in the hot air generator.

  VI.         

Recuperator

-        Waste heat energy recovery from exhaust gases to heat the combustion air

-        Air to air heat exchanger

-        Shell and tube design

 VII.         

Exhaust Pipe

-        M.S. fabrication for exhaust of flew gases

1. VIII.         

Hot air recirculation Blower System

-        Impeller MOC SS304

-        Design temperature of 550^OC

-        Belt driven

  IX.         

Cooling tower

-        FRP made

-        Natural Draft Cooling

-        Without basin

    X.         

Scrubbing system

-        Packed column type scrubbing system

-        With limestone scrubbing operation

-        Feed pump, circulation tank and spraying system

-        Designed to scrub NOx, Sox, Cox etc

-        MOC : MS

  XI.         

Centrifugal Oil Filter System

-        High speed centrifugal clarifier

-        With centrifuge, and oil transfer pump

-        Improves oil quality by separating the oil impurities in form of wax and carbon powder

 XII.         

Fittings and fixtures

-        Expansion bellows, Hot air ducting: SS304

-        Recirculation air ducting: BQCS, Rest MS

-        Cutting machine of 14” size

-        Insulation

-        Pressure & temperature indicators,

-        Flanges, nut-bolts, gaskets, welding raw material etc required for installation of plant and machinery

1. XIII.         

Installation and Commissioning Guidance + Technology transfer

All guidance, supervision and technology transfer for:

-        All process plumbing, electrification,

-        Handing over the process for making process catalyst,

-        Technology transfer,

-        Taking out the trial batches

-        One week on-site training on manufacturing process